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SmartPilot
Series
Commissioning
Guide
Document reference: 81273-1
Date: Date: December 2005
81273_1.book Page 1 Monday, December 5, 2005 10:32 AM
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Strany 1 - Commissioning

SmartPilot SeriesCommissioning GuideDocument reference: 81273-1Date: Date: December 200581273_1.book Page 1 Monday, December 5, 2005 10:32 AM

Strany 2

viii SmartPilot Series Commissioning GuideChapter 4: Fault Finding & Maintenance ...5

Strany 3 - Important Information

1Chapter 1: System ConnectionsThis chapter describes how to connect the elements of the SmartPilot system together and integrate connections from othe

Strany 4 - Safety notices

2 SmartPilot Series Commissioning Guide1.2 The SmartPilot computerThe SmartPilot computer lies at the heart of the autopilot system. It processes info

Strany 5 - EMC Guidelines

Chapter 1: System Connections 31.3 Removing and replacing the connector coverWARNING: Electrical safetyBefore you make any electrical connections, en

Strany 6 - Handbook information

4 SmartPilot Series Commissioning GuideComputer inputs, outputs and fusesS1 Systems S2 and S3 Systems RF GNDPOWER INSEATALKFlu

Strany 7 - Contents

Chapter 1: System Connections 51.4 Connecting the Power and the Drive unitCAUTION: Use of incorrect power cable size could cause your SmartPilot to m

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6 SmartPilot Series Commissioning Guide3. Select the appropriate circuit breaker or fuse: 4. Route the cables back to the SmartPilot compu

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Chapter 1: System Connections 76. Connect the drive cables to the MOTOR inputs. These cables can be con-nected any way round as their orientation is v

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8 SmartPilot Series Commissioning Guide1.5 Fuse ProtectionThe POWER and SeaTalk terminals are fuse protected against short-circuits and misconnections

Strany 11 - Chapter 1: System Connections

Chapter 1: System Connections 9Securing the Cables1. Strip at least 5 mm (¼ in) of insulation from the end of each cable2. Use a small screwdriver to

Strany 12 - 1.2 The SmartPilot computer

© Handbook contents copyright Raymarine plc Autohelm, HSB (High Speed Bus), SailPilot, SeaTalk and SportPilot are registered trademarks of Raymarine

Strany 13 - S1 Systems S2 and S3 Systems

10 SmartPilot Series Commissioning GuideIsolated control unit, single power supply (S2 and S3 computers only)If you have two control units, we recomme

Strany 14 - S2 and S3 Systems

Chapter 1: System Connections 11• Computer AND instrument power supplies ON: The system will function normally.• Only computer power supply ON: The co

Strany 15 - . Power the CR pump

12 SmartPilot Series Commissioning Guide1.8 How to connect NMEA equipmentIf you have equipment on your boat that transmits or receives NMEA 0183 data

Strany 16 -

Chapter 1: System Connections 13SmartPilot computer NMEA inputs/outputsNote: Do NOT connect more than one piece of equipment to each SmartPilot compu

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14 SmartPilot Series Commissioning Guide Notes: (1) S1G systems provide fast heading (HDM) output at 5 Hz 0.1º resolution(2)S2G & S3G

Strany 18 - 1.5 Fuse Protection

Chapter 1: System Connections 15External alarmThe SmartPilot sounds all critical alarms from all controllers. On large or noisy boats you can fit a Ra

Strany 19 - Securing the Cables

16 SmartPilot Series Commissioning GuideCAUTION: Do NOT connect the solenoid return cables to boat’s negative ground, as this will bypass the current

Strany 20 - SeaTalk bus

Chapter 1: System Connections 171.10 Secure the cablesS1 systemsTo prevent strain on the connector blocks, secure the cables to the SmartPilot compute

Strany 21 - (Cut back and insulate)

18 SmartPilot Series Commissioning Guide 4. Secure the cable clamp using the self-tapping screws supplied(No 8 x3/4in, pan-head), making s

Strany 22 - SmartPilot computer terminals

19Chapter 2: SmartPilot CommissioningThis chapter will guide you through the commissioning process for your Raymarine autopilot. This comprises a seri

Strany 23 - NMEA connectivity overview

iImportant InformationAbout the documentation providedWelcome to Raymarine SmartPilot. The autopilot system that will steer your boat to a heading aut

Strany 24 - Handheld remotes

20 SmartPilot Series Commissioning GuideStep 1 - Switch on1. When you have installed your SmartPilot system, switch on the main power breaker. 2. If t

Strany 25 - Off switch (S2 and S3 only)

Chapter 2: SmartPilot Commissioning 21NMEA navigator connections If you have connected the SmartPilot to a NMEA navigator, check the links by displayi

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22 SmartPilot Series Commissioning GuideCheck the autopilot steering sense1. Manually center the wheel, then press the auto key so the SmartPilot is i

Strany 27

Chapter 2: SmartPilot Commissioning 23Enter Dealer Calibration modeAs improper use of the Dealer Calibration settings can seriously impair SmartPilot

Strany 28 - in) diameter, secure them

24 SmartPilot Series Commissioning GuideTo set the vessel type:1. Use the disp key to scroll through the Dealer Calibration pages until the dis-play s

Strany 29 - 2.1 Dockside Checks

Chapter 2: SmartPilot Commissioning 25Set the drive typeSmartPilot systems are designed to operate with a wide range of steering drives. Use this cali

Strany 30 - Step 1 - Switch on

26 SmartPilot Series Commissioning GuideAlign the rudder position sensor1. With the SmartPilot still in Dealer Calibration, press the disp key to scro

Strany 31 - Wind instrument connections

Chapter 2: SmartPilot Commissioning 272.2 Seatrial CalibrationWhen you have completed the dockside calibration, you must complete SmartPilot setup by

Strany 32 - Chapter 3, Adjusting Settings

28 SmartPilot Series Commissioning GuideCalibrating the compassNote: This section does not apply if you have connected an NMEA compass to your Smart-

Strany 33 - Set the vessel type

Chapter 2: SmartPilot Commissioning 29 3. When you are ready to start, press +1, or turn the rotary control clockwise, to select SWING COMP

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ii SmartPilot Series Commissioning GuideSafety noticesWARNING: Product installationThis equipment must be installed and operated in accordance with t

Strany 35

30 SmartPilot Series Commissioning GuideAligning the compass heading1. Once the deviation is displayed, press disp to move to the Heading Align-ment p

Strany 36 - Save the new settings

Chapter 2: SmartPilot Commissioning 31Adjusting the heading alignmentAfter completing the initial compass calibration, you can make further adjustment

Strany 37 - 2.2 Seatrial Calibration

32 SmartPilot Series Commissioning Guide 1. Access the AUTOLEARN screen in Seatrial Calibration:i. from Standby mode, press standby for 2

Strany 38 - Calibrating the compass

Chapter 2: SmartPilot Commissioning 33• sail boats: with the sails down, steer straight ahead (rudder centered) and motor the boat at typical cruising

Strany 39 - (see below)

34 SmartPilot Series Commissioning GuideYour SmartPilot is now fully calibrated and ready for use. The only additional setting you may need to adjust

Strany 40 - Save changes

Chapter 2: SmartPilot Commissioning 35 To temporarily change the response level:1. press -1 and +1 or resp to access the RESPONSE screen2.

Strany 41 - AutoLearn

36 SmartPilot Series Commissioning Guide To adjust the rudder gain:1. Access the RUDD GAIN screen in Dealer Calibration.2. Use the -1 or +

Strany 42 - Before proceeding, ensure

Chapter 2: SmartPilot Commissioning 37To adjust the counter rudder:1. Access the COUNT RUD screen in Dealer Calibration. (see page 23)2. Use the -1 or

Strany 43 - Save new settings

38 SmartPilot Series Commissioning Guide81273_1.book Page 38 Monday, December 5, 2005 10:32 AM

Strany 44 - Manual set-up: Non-G Systems

39Chapter 3: Adjusting SmartPilot SettingsThis chapter explains all of the calibration settings you can adjust on the SmartPilot. You will have adjust

Strany 45 - Adjusting the rudder gain

Important Information iii• Maintain an accurate record of the boat’s position by using either a naviga-tion aid or visual bearings.• Maintain a conti

Strany 46 - Adjusting the counter rudder

40 SmartPilot Series Commissioning GuideAccessing the Calibration modes You can only access Calibration mode from Standby mode:1. With the

Strany 47 - Further adjustments (Non-G)

Chapter 3: Adjusting SmartPilot Settings 41difficult than the other groups. After pressing auto, the display will show CAL ?. When you see this, press

Strany 48

42 SmartPilot Series Commissioning GuideDisplay Calibration screensDisplay bar selectionThis screen allows you to select what information is displayed

Strany 49 - 3.1 Calibration basics

Chapter 3: Adjusting SmartPilot Settings 43Data pages SmartPilot controllers have 15 user-configurable pages. The following screens allow you to modif

Strany 50 - key for

44 SmartPilot Series Commissioning GuideNote: There are 3 depth pages (meters, feet and fathoms) and 2 water temperature pages (°C and °F). The Smart

Strany 51 - 3.2 Display Calibration

Chapter 3: Adjusting SmartPilot Settings 453.4 Seatrial CalibrationThe Seatrial Calibration group has been designed specifically for use during the in

Strany 52 - Display Calibration screens

46 SmartPilot Series Commissioning Guide AccessingDealer CalibrationDealer CalibrationD6409-2SailboatsonlySterndrivesonlyNotsailboatsTo ex

Strany 53 - Data pages

Chapter 3: Adjusting SmartPilot Settings 47Dealer Calibration screens and settingsThe items in Dealer Calibration vary according to the vessel type yo

Strany 54 - 3.3 User Calibration

48 SmartPilot Series Commissioning GuideDrive type The drive type setting controls how the SmartPilot drives the steering system. The drive type shoul

Strany 55 - 3.5 Dealer Calibration

Chapter 3: Adjusting SmartPilot Settings 49Rudder limit Use the rudder limit screen to set the limits of the rudder control just inside the mechanical

Strany 56 - Dealer Calibration

iv SmartPilot Series Commissioning Guide• Raymarine specified cables are used. Cutting and rejoining these cables can compromise EMC performance and m

Strany 57 - Vessel type

50 SmartPilot Series Commissioning GuideRudder dampingAdjust the rudder damping value if the SmartPilot ‘hunts’ when trying to position the rudder. In

Strany 58 - Align rudder

Chapter 3: Adjusting SmartPilot Settings 51Response level This sets the default SmartPilot response level setting. The response level controls the rel

Strany 59 - Counter rudder

52 SmartPilot Series Commissioning GuideOff course warning angleThis screen determines the angle used by the OFF COURSE warning (see SmartPilot Operat

Strany 60 - AutoTrim

Chapter 3: Adjusting SmartPilot Settings 53AutoRelease (I/O drives only)Only available if vessel type = STERNDRV.AutoRelease provides emergency manual

Strany 61 - Turn rate limit

54 SmartPilot Series Commissioning GuideWind selectionNote: Only available if vessel type = SAIL BOAT and appropriate wind data is avail-able.This sc

Strany 62 - Joystick mode (PWR STEER)

Chapter 3: Adjusting SmartPilot Settings 55AutoAdaptThe AutoAdapt feature allows the SmartPilot to compensate for heading errors, caused by the increa

Strany 63 - Gybe inhibit

56 SmartPilot Series Commissioning GuideSystem resetWARNING: Losing settings at system resetDo NOT use this feature unless advised to do so by a Raym

Strany 64 - Cruise speed

Chapter 3: Adjusting SmartPilot Settings 57Dealer Calibration defaults Vessel typeFactoryDefaultDisplacementSemi-DisplacementPlaningStern D

Strany 65 - Latitude

58 SmartPilot Series Commissioning GuideDealer Calibration optionsThe following Dealer calibration options are available for Displacement, Semi-Displa

Strany 66 - System reset

59Chapter 4: Fault Finding & MaintenanceAll Raymarine products are designed to provide many years of trouble-free operation. We also put them thro

Strany 67 - Dealer Calibration defaults

vContentsImportant Information ... iAbout the documentat

Strany 68 - Dealer Calibration options

60 SmartPilot Series Commissioning GuideSmartPilot alarm messagesWhen the SmartPilot detects a fault or failure on the system, it will activate one of

Strany 69 - 4.1 Fault finding

Chapter 4: Fault Finding & Maintenance 61DRIVESTOPThe autopilot is unable to turn the rudder (this occurs if the weather load on helm is too high,

Strany 70 - SmartPilot alarm messages

62 SmartPilot Series Commissioning Guide4.2 MaintenanceAll Raymarine products are designed to provide many years of trouble-free operation. We also pu

Strany 71

63Product supportRaymarine provides a comprehensive customer support service, on the world wide web and by telephone help line. Please use either of t

Strany 72 - 4.2 Maintenance

64 SmartPilot Series Commissioning Guide81273_1.book Page 64 Monday, December 5, 2005 10:32 AM

Strany 73 - Product support

65SmartPilot Specifications SmartPilot computer specificationsNominal supply voltage:S1/S1GS2/S2GS3/S3G12 V DC (fuse protected at 15A)12 V

Strany 74

66 SmartPilot Series Commissioning GuideWARNING: Potential ignition sourceContains a possible source of ignition - NOT protected for use in engine co

Strany 75 - SmartPilot Specifications

67Glossary Term MeaningAST(Advanced Steering Technology) AST (Advanced Steering Technology) is Raymarine’s unique advanced steering algorit

Strany 76

68 SmartPilot Series Commissioning Guide81273_1.book Page 68 Monday, December 5, 2005 10:32 AM

Strany 77 - Glossary

69IndexAAlarms, 60AUTO RELEASE, 60CURRENT LIMIT, 60DRIVE STOPPED, 61LOW BATT, 61LRN FAIL, 61MOT POW SWAPPED, 61NO DATA, 61NO PILOT, 61RG FAIL, 61SEATA

Strany 78

vi SmartPilot Series Commissioning GuideOff switch (S2 and S3 only)...15Con

Strany 79

70 SmartPilot Series Commissioning GuideHHelp lines, 63JJoystick calibration, 52LLearn fail alarm, 61Low battery alarm, 61MMaintenance, 62–63Motor/Pow

Strany 80

Contents viiChapter 3: Adjusting SmartPilot Settings ................ 393.1 Calibration basics ...

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